GE with the DOE national laboratories has been developing a modular liquid metal-cooled inherently-safe reactor - PRISM during the advanced liquid-metal fast breeder reactor (ALMR) program. No US fast neutron reactor has so far been larger than 66 MWe and none has supplied electricity commercially.
Today's PRISM is a GE-Hitachi design for compact modular pool-type reactors with passive cooling for decay heat removal. The design is based on the EBR-II. After 30 years of development it represents GEH's Generation IV solution to closing the fuel cycle in the USA. Each PRISM Power Block consists of two modules of 311 MWe each, operating at high temperature – over 500°C. The pool-type modules below ground level contain the complete primary system with sodium coolant. The Pu & DU fuel is metal, and obtained from used light water reactor fuel. Fuel assemblies are about 3 m long and 500 kg mass, with about 100 in each unit. However, all transuranic elements are removed together in the electrometallurgical reprocessing so that fresh fuel has minor actinides with the plutonium. Fuel stays in the reactor about six years, with one third removed every two years, and breeding ratio is 0.8. Used PRISM fuel is recycled after removal of fission products. The commercial-scale plant concept, part of a Advanced Recycling Centre, uses three power blocks (six reactor modules) to provide 1866 MWe. See also electrometallurgical section in Processing Used Nuclear Fuel paper.
An early application of PRISM is proposed to secure and utilise the UK's stockpile of some 100 tonnes of reactor-grade plutonium. Two PRISM units would irradiate fuel made from this plutonium (20% Pu, with DU and zirconium) for 45-90 days, bringing it to 'spent fuel standard' of radioactivity, after which is would be stored in air-cooled silos. The whole stockpile could be irradiated thus in five years, with some by-product electricity (but frequent interruptions for fuel changing) and the plant would then proceed to re-use it for about 55 years solely for 600 MWe of electricity generation, with one third of the fuel being changed every two years. The cost of the plant would be comparable to a large conventional reactor, according to GE-H, which is starting to develop a supply chain in the UK to support the proposal. No reprocessing plant (Advanced Recycling Centre) is envisaged initially, but this could be added later.